

Resources:
- West System epoxy products
Available in most marine shops, this is one of the best
epoxy resins offered. Epoxy resins are mechanically superior
to polyester resins, but can be more difficult to work with.
West System offers several free reference manuals in addition
to their inexpensive detail manuals.
- System Three epoxy products
Slightly cheaper than West System epoxy resin, but still
one of the best out there. In addition to basic reference manuals
they also offer trial kits as an inexpensive way to become familar
with their products.
- Polyester resin
The workhorse of fiberglassing resin and suitable for all but the
most demanding applications. Lower quality grades can be found in
local hardware stores and boating supply stores like West Marine.
Ideally you want to find a store that sells laminating resin for
making surfboards. They will often stock various colors of
gelcoat and have other necessary supplies on hand.
- Automotive Glassfibre, Dennis Foy
A comprehensive tutorial that covers everything you need to know
about fibreglassing. The first chapters cover appropriate
workplace, safety equipment and tools while the rest of the book
goes in-depth regarding materials and how to use them. Published
in Great Britian you can sometimes find it at Tap Plastics.
Specialized Tools:
- Respirator
Polyester resin, gelcoat, acetone and other materials used in
fiberglassing are harmful to your health. A respirator with an
organic vapor filter should be worn at all times--even when
fiberglassing outdoors. The respirator should also have a dust
filter to trap fiberglass dust as well.
- Bunny Suits
Not strictly necessary but a good idea nonetheless, a tyvek full
body suit will prevent fiberglass from getting into your clothes
and skin. One trick to help prevent fiberglass from embedding in
your skin is to coat all exposed areas (hands, arms, neck and face)
with talcum powder before donning protective gear. The talc will
seal your pores and is easy to wash off afterwards. It's also a
good idea to take a cold shower after working with fiberglass.
The cold water also closes your skin pores.
- Electronic Scale
Useful for weighing correct amounts of resin and catalyst. A scale
that's accurate to the nearest gram is okay, but one that measures
to the nearest tenth of a gram is better for measuring catalyst.
I like to use 100g of resin at a time which makes the finer
accuracy useful.
- Gelcoat Spray Gun
Powered by compressed air, this spray gun is designed to lay a
uniform layer of gelcoat. Basic versions require premixing with
catalyst while more advanced versions mix the two on demand.
- Chop Gun
Also powered by compressed air a chop gun quickly lays chopped
fiberglass strands. Simple versions spray fiberglass only.
Better units also spray resin at the same time. Quickly handles
lots of work but suffers from two disadvantages: it's messy and
the finished product is thicker than what you can get laying
up by hand.
Fiberglassing
into a female mold can give excellent surface detail and sturdy
construction. Unfortunately there are attendant health hazards
from uncured resin to fiberglass dust. Proper precautions must
be taken at all times to ensure exposure to such hazards are minimized.
Here you can see an unfinished Boba Fett and Darth Vader helmet
made by Loren Christenson.